Many bobblehead lovers are curious as to how custom bobblehead is made and why it usually takes weeks to make one. With a advanced level, there are four steps involving in building a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the preparation work and final shipping. Just before into details of each step, it really is worth mentioning that the process described is perfect for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This task demands a mastery of hand sculpting skills. It will always be completed by skillful artists, who normally have many years of experience doing hand sculpting based upon provided photos or reference objects. It may take 4 to 5 hours for any very experienced artist to sculpt a 7-inch bobblehead, while to get a less experienced artist it may take over a couple of days. When the initial sculpting is completed, the consumer will get the chance to analyze its photos. Making changes is fairly simple and easy , quick at this stage. However, it will probably be more expensive to request a change with a later stage because the whole sculpture must be rebuilt. Therefore, a consumer should glance at the initial sculpture carefully if the bobblehead maker is seeking comments. If you are not sure, you need to ask for more photos or request clarification. By doing that, you could possibly take more time upfront, but you will additionally minimize your chance of needing to achieve the bobblehead reworked later and achieving to spend more. Also, the customer should be aware which a custom bobblehead doll is created depending on submitted photos instead of a live person. Therefore, the expectation needs to be set properly with regards to the resemblance and facial expression of the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the process where the original sculpture from the previous process will be part of a base to develop the profile and curvatures of any bobblehead’s body and head. First, a semi-liquid silicone gel will probably be applied to the top of the initial sculpture. A soft silicone coating that takes the design of your sports bobbleheads will likely be formed once the gel dries. Then, a plaster coating will likely be applied on the surface from the silicone coating. The plaster coating will become a hardened cast after the drying process. Subsequently, the first sculpture is going to be taken out of the silicone coating. Once the preparation effort is done, melted resin is going to be injected in the emptied silicone coating to create the bobblehead. Ever since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to hold the resin within the desired shape before it is solidified. As soon as the resin becomes solid, it will likely be taken out by opening the plaster and peeling off the silicone coating. By now, a raw bobblehead doll has been given.
3. Polishing (a person to three working days)
A raw bobblehead is not able to be painted. It has grease on its surface which needs to be removed, and rough surfaces that ought to be ground smooth. Neglecting the polishing process will lead to poor painting down the road. Polishing a bobblehead doll also needs a decent amount of craftsmanship. Because its shape and curvature are very different from a single to a different one, this process still can not be standardized and automated. In addition to removing the grease and smoothing the top, refining the raw bobblehead details manually might be necessary. Because of tolerances stemming in the molding process, deviation from your initial sculpting is unavoidable. The sculpting artist often needs to fine-tune the raw bobblehead following the initial polishing, and also this process may need to be reiterated. Should it be determined that this defects cannot be fixed, the full raw bobblehead must be scrapped.
4. Painting (someone to three working days)
Painting is not as elementary as it seems to be. Step one is always to blend base colors to make colors the consumers desire. The quality of the blended colors is vital, as it possesses a large impact on the aesthetic aspect of the bobblehead. Also, because every bobblehead might have its unique colors, simply making the required colors with high quality for wedding cake toppers can be extremely time-consuming. Secondly, painting is carried out utilizing the painting brush manually, due to b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to make different patterns on his or her clothing. In these cases, the painting artists will be asked to alternate different painting brushes on those tiny areas, which is a demanding task. Once paints are used on a bobblehead doll for both its head and body, it could be assembled simply by using a spring with glue on both ends. Obviously, while using spring is the reason why the bobblehead doll bobble.
Hopefully, by now, whoever finishes reading these has received a greater knowledge of the standard technique of making a custom bobblehead doll. Having a better understanding of this process, a consumer can better plan his / her next buying of a custom bobblehead doll.